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Where can I purchase 80 20 aluminum extrusion?
Updated: 30 November, 2025
5 minutes read

Where can I purchase 80 20 aluminum extrusion?

Aluminum Extrusion Connectors For Window Door Aluminum
Aluminum Extrusion Connectors For Window Door Aluminum

Starting a project or building a custom frame often means needing reliable aluminum profiles. But where exactly can you find quality 80/20 extrusions without the hassle?

You can buy genuine 80/20 aluminum extrusion from both major manufacturers and industrial retailers — often online, with options for small or large orders, and worldwide shipping.

If you’re looking to build efficiently and save costs, this guide will help you identify where to shop, how to verify parts, compare shipping, and unlock bulk discounts.

What retailers sell 80/20 profiles?

Finding 80/20 profiles is simpler than it seems, but not all suppliers offer the same level of service or inventory.

You can purchase 80/20 profiles from official sources like 8020.net, industrial suppliers like Grainger, and online marketplaces such as eBay and RS Online.

Aluminum Extrusion Aluminum Rolling Shutters Profile
Aluminum Extrusion Aluminum Rolling Shutters Profile

Reliable Retailers Overview

Here is a table comparing major retailers that sell 80/20 aluminum extrusion:

Retailer Website Offers Custom Cut Ships Internationally
80/20 Inc. 8020.net Yes Yes
Grainger grainger.com No Limited
RS Components rs-online.com No Yes
Global Industrial globalindustrial.com Yes Yes
TECO Technology tecotechnology.com Yes Yes

Each of these sellers offers standard T-slot extrusions in sizes like 1010, 1020, 1515, and 1530. Some provide bulk and custom options.

Considerations When Choosing a Retailer

  • Availability: Some profiles may be out of stock or require long lead times.
  • Location: U.S.-based buyers may prefer 8020.net or Grainger for faster shipping.
  • Cutting Services: If your project needs specific lengths, prioritize suppliers that cut to size.
  • Support: For complex assemblies, choose a supplier with technical support.

All online retailers provide the same sizes of 80/20 extrusion.False

Sizes vary by seller. Some only carry popular profiles, while others offer custom lengths and uncommon sizes.

80/20 Inc. offers direct online ordering with worldwide shipping.True

80/20 Inc. operates its own website with international shipping and customization services.

Why verify 80/20 part numbers?

Ordering the wrong part can ruin your project, waste money, and delay your timeline. Mistakes often happen due to confusion between similar-looking profiles.

Verifying 80/20 part numbers ensures that the extrusion size, slot pattern, and accessories are compatible for your build.

Aluminum Extrusions for LED Lighting Systems
Aluminum Extrusions for LED Lighting Systems

Understanding the Part Number System

80/20 profiles are labeled using a part number that reflects their:

  • Series (10, 15, etc.): Indicates the T-slot size (in inches or millimeters).
  • Dimensions (e.g., 1010, 1530): Tells you the height and width in inches.
  • Slot Count: Determines how many faces have usable slots.

Here’s a quick breakdown:

Part Number Dimensions (inches) Series Typical Use Case
1010 1" x 1" 10 Light frames, DIY projects
1020 1" x 2" 10 Machine guards
1515 1.5" x 1.5" 15 Medium-strength structures
1530 1.5" x 3" 15 Large industrial frames

Why It Matters

Using a 1010 bracket on a 1515 frame won’t fit. A simple number mistake can cause alignment issues or incompatible fasteners. Accessories like anchor fasteners, hinges, and joining plates are also part-number specific.

Always double-check:

  • Cross-section size
  • Slot compatibility
  • Length and finish
  • Accessory compatibility

A 1530 extrusion is smaller than a 1020 extrusion.False

1530 is larger than 1020. It measures 1.5x3 inches compared to 1x2 inches.

Each 80/20 part number represents a unique profile size and slot layout.True

Part numbers like 1010 or 1530 directly correspond to size and T-slot arrangement.

How to compare shipping options?

Aluminum extrusion is long, lightweight but bulky. Shipping can sometimes cost more than the material itself, especially for international buyers.

Comparing shipping methods helps reduce costs, avoid delays, and prevent damage during transit.

Aluminum extrusion solar panel frame
Aluminum extrusion solar panel frame

Factors That Affect Shipping

Here are key points to review when selecting a shipping method:

1. Length of Extrusions

  • Carriers charge more for items over 48 inches.
  • Cutting to size can lower dimensional weight charges.

2. Shipping Method

  • Freight shipping is better for large or heavy orders.
  • Parcel shipping works for shorter or lighter profiles.

3. Packaging Quality

  • Check if the supplier uses reinforced tubes or foam padding.
  • Poor packaging increases damage risk.

4. International Duties

  • For non-domestic orders, understand VAT, import taxes, and clearance time.
Shipping Option Best For Typical Carrier Pros Cons
Parcel (UPS/FedEx) Short or light bars FedEx/UPS/DHL Fast, reliable Higher per-item cost
Freight Large/bulk shipments LTL Freight Cost-effective at scale Slower, needs forklift

Tips for Saving on Shipping

  • Order all needed parts at once to reduce repeat fees.
  • Ask for bundled shipments if buying in bulk.
  • Choose regional distributors to cut down international charges.

Freight shipping is always cheaper than parcel shipping.False

Freight shipping becomes cheaper only when buying in bulk or larger items. For small orders, parcel is more cost-effective.

Shorter aluminum profiles usually qualify for cheaper shipping options.True

Shorter lengths fit within standard parcel size limits and reduce shipping fees.

Can distributors offer bulk discounts?

Yes, and often those discounts go far beyond just saving a few dollars — they impact your entire project budget and delivery schedule.

Distributors commonly offer volume discounts, bundled shipping, and better terms for bulk buyers.

Square Aluminum Extrusion
Square Aluminum Extrusion

How Bulk Pricing Works

When you order large volumes (hundreds of feet or multiple bundles), suppliers may:

  • Drop per-foot pricing
  • Include free or discounted cutting
  • Waive setup fees for machining
  • Improve shipping terms or delivery schedules

Example of Tiered Pricing

Quantity (feet) Price per foot Discount %
1–49 $6.00 0%
50–149 $5.70 5%
150–299 $5.40 10%
300+ $5.10 15%

Additional Bulk Benefits

  • Account Managers: Large clients get dedicated sales support.
  • Faster Lead Time: High-volume customers get prioritized in manufacturing.
  • Customization: More flexibility in machining, finishes, and packaging.

To access these benefits, it’s best to contact the distributor directly, not just rely on online pricing.

Bulk orders may unlock machining or anodizing customization options.True

Large orders often come with added flexibility such as free machining or special finishes.

You cannot get price reductions for aluminum extrusions even if you buy a lot.False

Most suppliers offer tiered pricing and volume discounts for bulk purchases.

Conclusion

Buying 80/20 aluminum extrusion is straightforward when you know where to look and what to check. Retailers like 80/20 Inc. and Grainger offer wide selections. Verifying part numbers and comparing shipping can help avoid problems. And buying in bulk saves money and time — making your project more efficient.

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