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What does temper mean for 7075 aluminum extrusion?
Updated: 23 June, 2025
4 minutes read

What does temper mean for 7075 aluminum extrusion?

Aluminum hinge extrusion for stress-resistant applications
Aluminum hinge profile suitable for stress-relieved tempers like T6511 or corrosion-resistant T73

Seeing codes like T6 or T7351 on aluminum extrusions and not sure what they mean? These temper designations are key to performance.

The temper of 7075 aluminum extrusion describes the mechanical and thermal treatment it underwent, affecting strength, formability, and resistance properties.

Choosing the right temper can make the difference between a part that cracks and one that performs perfectly. Let’s decode what temper means in the context of 7075 aluminum extrusion.

How is temper defined for extrusions?

Temper is not just a code—it’s a precise roadmap of how the material was treated.

Temper in aluminum extrusions is defined by post-extrusion processing steps, including heat treatment, aging, and stress relieving, as classified by standardized codes like T6 or T6511.

Machined aluminum part showing post-temper processing accuracy
Example of aluminum part requiring temper like T6511 for dimensional stability in CNC machining

Common aluminum temper series

Temper Code Treatment Process Effect on Material
O Annealed (softest state) High ductility, low strength
T6 Solution heat-treated and aged Highest strength
T6511 T6 plus stretching and straightening High strength, stress-relief
T73 Over-aged for corrosion resistance Balanced performance
T76511 T73 with stress relief Enhanced corrosion + stability

The "T" series is most relevant for 7075 extrusions. Additional digits (like "1", "11") indicate specific stress relief or aging methods.

Temper codes like T6 or T6511 indicate the chemical composition of aluminum.False

Temper codes refer to mechanical and thermal treatments, not chemical makeup.

Temper defines how the aluminum extrusion was heat treated and stress relieved.True

Temper codes reflect the exact post-processing steps used to adjust mechanical properties.

What are typical tempers for 7075?

Trying to pick the right 7075 aluminum? Focus on these temper options.

The most typical tempers for 7075 aluminum extrusions are O, T6, T6511, T73, and T76511—each optimized for different performance goals.

Aluminum housing extrusion used in temper-controlled enclosures
7075 aluminum extrusion with temper selected for strength and thermal stability

Overview of common 7075 tempers

Temper Strength Ductility Stress Resistance Common Uses
O Low High Low Forming, pre-machining
T6 Very High Low Moderate Aircraft structures, tooling
T6511 Very High Low High CNC parts, straight extrusions
T73 Moderate Moderate High Marine, aerospace fittings
T76511 Moderate Moderate Very High Critical corrosion-resistant parts

T6 is common for maximum strength, while T73 and T76511 are favored when resistance to cracking and corrosion is critical. O is chosen for parts that will be formed or bent before hardening.

7075-T6511 is a commonly used temper for aluminum extrusions that require stress relief.True

T6511 indicates the material is stretched and stress-relieved, ideal for dimensional stability.

7075-O is the strongest available temper for extrusion.False

O is annealed and soft; T6 and T6511 are much stronger.

How does temper affect performance?

Picking the wrong temper can lead to fractures, poor machining, or corrosion problems.

Temper affects strength, machinability, bendability, and corrosion resistance—making it one of the most important decisions in material selection.

Joint aluminum profile requiring temper coordination across segments
Joined aluminum extrusion profiles where matching temper types ensures mechanical performance

Performance dimensions by temper

  • Strength: T6 and T6511 offer tensile strengths around 510–572 MPa, while O temper is under 276 MPa.
  • Machinability: T6511 is ideal due to stress relief and stable dimensions.
  • Bendability: O temper bends best, followed by T73; T6 is prone to cracking.
  • Corrosion Resistance: T73 and T76511 resist stress-corrosion cracking better than T6.

Example comparison

Property T6 T6511 T73 T76511 O
Tensile Strength ~572 MPa ~572 MPa ~469 MPa ~455 MPa ~276 MPa
Elongation ~10% ~10% ~13% ~13% ~18%
Stress Resistance Moderate High High Very High Low

Different applications demand different combinations of these traits.

T6511 temper improves machining performance compared to standard T6.True

T6511 includes stress relief which minimizes warping during machining.

T6 temper is the most corrosion-resistant option for 7075 aluminum.False

T73 and T76511 offer better corrosion and crack resistance.

How to choose the right temper for your use?

Not sure which code fits your project? Think about your priorities.

To choose the right temper, consider your needs for strength, formability, machining, and corrosion resistance. T6 is best for strength; O for forming; T73 for durability.

Custom aluminum enclosure used in medical and industrial applications
Heat-treated aluminum extrusions with T6 or T73 temper for enclosures needing strength and corrosion resistance

Quick decision table

Requirement Best Temper
Maximum strength T6 or T6511
Precision machining T6511
Best bend/form ability O
Corrosion & cracking resistance T73 or T76511
Pre-forming then aging O → T6/T73

Practical tips

  • If you plan to bend or weld, start with O temper, then harden.
  • If you want machined parts with no distortion, go with T6511.
  • If you’re in marine or aerospace, corrosion resistance from T73 or T76511 is worth it.

You should always use T6 temper for any aluminum extrusion.False

T6 is not suitable for forming or corrosion-prone applications; other tempers may be better.

Choosing the right temper depends on how the part will be used and what properties are most important.True

Temper affects strength, machinability, and durability, all linked to application needs.

Conclusion

Temper is more than just a letter—it shapes how your 7075 aluminum extrusion performs. T6 and T6511 offer strength, T73 gives durability, and O lets you bend. Pick the one that matches your application best.

Eva

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