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Upgraded Vapor Chamber Heat Sink

Upgraded Vapor Chamber Heat Sink

  • Enhanced Thermal Spreading: Upgraded vapor chamber design improves isothermal distribution, reducing hotspots via efficient phase-change heat transfer.
  • Ultra-Low Thermal Resistance: Vapor chamber achieves effective conductivity well beyond traditional solid-metal bases, ensuring rapid heat dissipation.
  • Optimized Integration: Engineered for seamless bonding with radiator fins via soldering or thermal adhesive for compact two-phase assemblies.
  • Durable Structural Tolerance: Tight control of chamber flatness and manufacture precision guarantees reliable contact with mounting surfaces.
  • Lightweight & Compact: Thin, planar form aids in minimizing assembly weight while maximizing fin height within constrained spaces.
  • Advanced Wick Technology: Employs high-performance wick structures for improved fluid return and stable operation across temperature ranges.
  • Custom Thermal Scaling: Tailored configurations to handle heat loads from tens of watts to multi-kilowatt applications in power and computing systems.
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    Upgraded Vapor Chamber Heat Sink Product

    Copper Heat Pipe Vapor Chamber
    Copper Heat Pipe Vapor Chamber
    Sintered Copper Vapor Chamber Sink
    Sintered Copper Vapor Chamber Sink
    Customized High Temp Vapor Chamber
    Customized High Temp Vapor Chamber
    Electronic Copper Vapor Chamber Unit
    Electronic Copper Vapor Chamber Unit
    Liquid Cooling Copper Chamber Sink
    Liquid Cooling Copper Chamber Sink
    Copper Sintered Chamber Heat Sink
    Copper Sintered Chamber Heat Sink
    Advanced Liquid Vapor Chamber Module
    Advanced Liquid Vapor Chamber Module
    High Efficiency Vapor Chamber Sink
    High Efficiency Vapor Chamber Sink

    Customization Capabilities

    Our upgraded vapor chamber heat sinks are fully customizable for diverse high-performance thermal management scenarios.

    • Alloy Selection: 6063, 6061, or hybrid aluminum for optimal balance of conductivity and fabrication
    • Chamber Dimensions: Flexible planar size to meet component layout and thermal requirements
    • Wick Structure: Custom wick types (sintered, grooved, mesh) tailored for highest thermal return efficiency
    • Fin Integration: Support for soldered or thermally bonded fins-extruded, stamped, or zipper-style
    • Surface Finishes: Options include anodizing, nickel plating, or custom coatings to improve resistance and appeal
    • Thickness & Flatness: Precision-engineered tolerances (e.g., ±0.02 mm) for consistent thermal contact
    • Thermal Capacity: Designed for heat loads from low-power electronics to high-density computing modules
    • Engineering Support: Available ODM/OEM services including thermal simulation, prototyping, and validation

    Got a design, sketch, or idea? Share it with us for fast feedback

    Contact us

    Why Partner with Sinoextrud for Your Upgraded Vapor Chamber Heat Sink Needs?

    We are more than just an aluminum profile supplier — we’re your efficient, reliable, long-term partner.
    With Us, You Get:Faster turnaround,Stable quality,Competitive pricing,End-to-end support.

    Large-Scale Manufacturing:Our factory spans 1,000 mu (about 667,000 m²), with full in-house capabilities from aluminum smelting and billet casting to extrusion, surface treatment, and CNC machining.

    One-Stop Solution:With 43 extrusion lines (500–5500 tons) and a dedicated mold partner, we provide fast production, custom profiles, and integrated services to simplify your supply chain.

    Quality You Can Trust:Strict quality control ensures consistent dimensions, strength, and finish, reducing your risk and increasing reliability.

    Fast Delivery & Cost Efficiency:Self-produced billets, in-house processing, and batch production mean faster lead times and lower overall costs.

    Advanced Finishing Options:Anodizing and both vertical and horizontal powder coating lines deliver durable, high-quality surface finishes tailored to your product needs.

    Factory Overview
    Furnace workshop
    Aluminum bar production
    Mold Warehouse
    500-5500 Tons Extruder
    Spraying workshop
    Anodizing workshop
    Deep Processing Workshop
    CNC Machining Workshop
    Finished goods warehouse
    Finished goods warehouse
    Finished goods warehouse
    Export warehouse
    5500 Ton Extrusion Press
    Aluminum extrusion press
    Large Aluminum Extrusion Line
    Aluminum extrusion production line
    Extrusion workshop
    IATF 16949 Certification
    TUV
    Finished goods warehouse
    Export warehouse

    -Standard Packing Option-

    * Long bar length profiles 3.0-6.0 meters*
    Protective Film
    Shrink Sleeve
    Brown Paper
    Craft Paper
    * Short bar length profiles 0.3-3.0 meters*
    EPE Foam
    Poly Bag
    Wooden Crate
    Wooden Case

    -Loading & Shipment-

    Pallet Loading
    Bulk Loading
    LCL Loading
    Expedited Express

    STEPS

    How to work with us

    Start A Project today
    • Quote & Estimation

      Begin with a thorough evaluation of the design's feasibility, followed by a prompt, detailed estimate.

    • Sample & Test

      Creating a prototype to assess dimensions and ensure the mold's precision aligns with the requirements.

    • Extrude & Finish

      Producing the aluminum profile with pinpoint accuracy to the given specifications and applying desired finishes.

    • Pack & Deliver

      Tailored packaging for the extruded profiles, ensuring safe and efficient loading for prompt delivery.

    Upgraded Vapor Chamber Heat Sink-FAQ's

    How does the upgraded vapor chamber work?
    It uses a phase-change cooling loop where vapor spreads heat quickly and evenly before condensing back into liquid via a wick structure.
    Can fin arrays be integrated?
    Yes-you can choose soldered or bonded attachment of fins (extruded, stamped, zipper, etc.) to suit airflow requirements.
    What alloys are used?
    Typically, 6063 or 6061 aluminum, or hybrid configurations for enhanced conductivity and manufacturing flexibility.
    Are wick types customizable?
    Absolutely-designs can include sintered, grooved, or mesh wicks based on thermal load and return needs.
    How precise are the dimensions?
    We maintain tight flatness and thickness tolerances (e.g., ±0.02 mm) to ensure optimal contact and performance.
    What thermal loads can it support?
    From a few watts up to several kilowatts-scaled depending on chamber size and design.
    What surface finishes are available?
    Options include anodizing, plating (e.g., nickel), or custom coatings for protection and aesthetics.
    Do you offer engineering design services?
    Yes-we provide support for modeling, prototyping, and qualification of thermal solutions.

    Products You May Looking for

    Still have questions? Contact us — we’ll reply within 12 hours.

    Contact us

    Sinoextrud: Your Upgraded Vapor Chamber Heat Sink Manufacturer

    Upgraded vapor chamber heat sinks combine two-phase cooling mechanics with precise aluminum engineering, achieving exceptional thermal spreading and reduced resistance. Their planar design allows direct, uniform contact with heat sources.


    Their design integrates high-efficiency wick structures and rigid chamber construction, enabling mounting of dense fin geometries using soldering or thermal adhesives. This ensures robust, compact cooling assemblies ideal for space-optimized systems.


    Manufactured with premium aluminum alloys and strict flatness controls, these cores deliver reliable and repeatable thermal performance. Custom finishes add corrosion resistance and integration aesthetics for advanced electronics environments.


    Supported by engineering services-including simulation, prototyping, and validation-these upgraded vapor chamber heat sinks provide scalable solutions for demanding applications in computing, power electronics, telecommunications, and energy systems.


    Upgraded Vapor Chamber Heat Sink : The Ultimate FAQ Guide

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