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Stir Welding Aluminum

Stir Welding Aluminum

  • Friction Stir Welded Aluminum Construction: Components are joined using friction stir welding (FSW), producing solid-state bonds without melting-resulting in high-strength, defect-free seams.
  • Premium Alloy Options: Manufactured from high-quality aluminum alloys such as 6063, 6060, and 7005, offering a blend of excellent machinability, corrosion resistance, and structural durability.
  • Tight Tolerance CNC Machining: After welding, parts are precision machined-including turning, drilling, and milling-to ensure accurate dimensions and smooth finishes.
  • Superior Joint Integrity: FSW avoids typical fusion-weld defects such as porosity or cracking, yielding improved mechanical properties and fatigue resistance.
  • Eco-Friendly Welding Process: As a solid-state method, FSW generates minimal fumes, no filler material or shielding gas, and ensures safe and clean fabrication.
  • One-Stop Fabrication Capability: Combines friction stir welding, CNC machining, and finishing-delivering fully integrated components ready for assembly.
  • Custom Fabrication Flexibility: Fully tailored solutions that accommodate custom specifications in dimensions, alloy selection, and surface finish.
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    Stir Welding Aluminum Product

    Friction Stir Welded Cooling Plate
    Friction Stir Welded Cooling Plate
    6061 Aluminum Stir Weld Plate
    6061 Aluminum Stir Weld Plate
    Polished Stir-Welded Aluminum Plate
    Polished Stir-Welded Aluminum Plate
    FSW Aluminum Battery Plate
    FSW Aluminum Battery Plate

    Customization Capabilities

    We deliver tailored FSW aluminum components that align precisely with your structural and performance requirements in industrial assemblies.

    • Material Options: Aluminum alloys like 6063, 6060, 7005 available for strength, weight, and formability balance
    • FSW Parameters: Controlled welding rotation, travel speed, and forging force to ensure defect-free joints
    • Component Geometry: Customized shapes and sizes to suit assembly needs and structural requirements
    • Post-Weld Machining: CNC turning, milling, drilling, and surface smoothing to achieve tight tolerances
    • Surface Treatment: Polishing or additional finishing available upon request
    • One-Stop Fabrication: Integration of welding, machining, and finish ensures compact lead time and quality control
    • Packaging & Delivery: Secure packaging tailored for safe shipping and handling worldwide

    Got a design, sketch, or idea? Share it with us for fast feedback

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    Why Partner with Sinoextrud for Your Stir Welding Aluminum Needs?

    We are more than just an aluminum profile supplier — we’re your efficient, reliable, long-term partner.
    With Us, You Get:Faster turnaround,Stable quality,Competitive pricing,End-to-end support.

    Large-Scale Manufacturing:Our factory spans 1,000 mu (about 667,000 m²), with full in-house capabilities from aluminum smelting and billet casting to extrusion, surface treatment, and CNC machining.

    One-Stop Solution:With 43 extrusion lines (500–5500 tons) and a dedicated mold partner, we provide fast production, custom profiles, and integrated services to simplify your supply chain.

    Quality You Can Trust:Strict quality control ensures consistent dimensions, strength, and finish, reducing your risk and increasing reliability.

    Fast Delivery & Cost Efficiency:Self-produced billets, in-house processing, and batch production mean faster lead times and lower overall costs.

    Advanced Finishing Options:Anodizing and both vertical and horizontal powder coating lines deliver durable, high-quality surface finishes tailored to your product needs.

    Factory Overview
    Furnace workshop
    Aluminum bar production
    Mold Warehouse
    500-5500 Tons Extruder
    Spraying workshop
    Anodizing workshop
    Deep Processing Workshop
    CNC Machining Workshop
    Finished goods warehouse
    Finished goods warehouse
    Finished goods warehouse
    Export warehouse
    5500 Ton Extrusion Press
    Aluminum extrusion press
    Large Aluminum Extrusion Line
    Aluminum extrusion production line
    Extrusion workshop
    IATF 16949 Certification
    TUV
    Finished goods warehouse
    Export warehouse

    -Standard Packing Option-

    * Long bar length profiles 3.0-6.0 meters*
    Protective Film
    Shrink Sleeve
    Brown Paper
    Craft Paper
    * Short bar length profiles 0.3-3.0 meters*
    EPE Foam
    Poly Bag
    Wooden Crate
    Wooden Case

    -Loading & Shipment-

    Pallet Loading
    Bulk Loading
    LCL Loading
    Expedited Express

    STEPS

    How to work with us

    Start A Project today
    • Quote & Estimation

      Begin with a thorough evaluation of the design's feasibility, followed by a prompt, detailed estimate.

    • Sample & Test

      Creating a prototype to assess dimensions and ensure the mold's precision aligns with the requirements.

    • Extrude & Finish

      Producing the aluminum profile with pinpoint accuracy to the given specifications and applying desired finishes.

    • Pack & Deliver

      Tailored packaging for the extruded profiles, ensuring safe and efficient loading for prompt delivery.

    Stir Welding Aluminum-FAQ's

    What welding method is used?
    We utilize friction stir welding (FSW), a solid-state technique that ensures strong, defect-free aluminum joints.
    Which aluminum alloys are supported?
    Alloys such as 6063, 6060, and 7005 are available to match mechanical and machining needs.
    Are the welded parts precision finished?
    Yes-FSW components undergo CNC operations like turning and drilling for accurate dimensions.
    Does FSW reduce defects seen in traditional welding?
    Indeed-FSW avoids fusion-related defects, leading to better mechanical integrity.
    Is the process environmentally safe?
    Yes-FSW is a clean method with no filler, fumes, or shielding gases required.
    Can you accommodate custom part designs?
    Absolutely-we support tailored geometries, machining, and finishes per your specifications.
    How are parts packaged?
    Components are securely packaged to ensure protection during export and transit.
    Is integrated production available?
    Yes-we offer end-to-end capability from welding through machining and finishing.

    Products You May Looking for

    Still have questions? Contact us — we’ll reply within 12 hours.

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    Sinoextrud: Your Stir Welding Aluminum Manufacturer

    Stir-Welded Aluminum Components are precision-crafted parts that utilize friction stir welding to deliver durable, high-strength joints without melting-ideal for applications requiring structural reliability and performance consistency.


    Constructed from high-grade aluminum alloys like 6063 and 7005, these components are subsequently refined through CNC machining to meet stringent dimensional and surface quality requirements.


    By avoiding typical fusion-welding flaws and delivering enhanced joint integrity, this fabrication method ensures reliable performance under stress, vibration, and load cycling conditions.


    The eco-conscious FSW process eliminates the need for filler materials and emits minimal emissions, while integrated machining and finishing streamline production for quality control and lead-time efficiency.


    With full customization capabilities, advanced welding and machining integration, and secure packaging, our stir-welded aluminum components are ready for prompt deployment across global industrial applications.


    Stir Welding Aluminum : The Ultimate FAQ Guide

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