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Dimensional Vapor Chamber Heat Sink

Dimensional Vapor Chamber Heat Sink

  • Superior Thermal Spreading: Vapor chamber structure ensures isothermal spreading of heat, effectively reducing hotspots via planar phase-change mechanisms.
  • Excellent Processability: Engineered for precise integration with radiator assemblies, supporting soldered or bonded fin attachment.
  • High Conductivity Core: Achieves extremely low thermal resistance-on the order of thousands of W/m·K-to handle heat loads ranging from 10 W to 10 kW.
  • Dimensional Versatility: Customizable in various shapes, sizes, and profiles to match complex thermal designs.
  • Stable Dimensional Tolerance: Maintains tight flatness and thickness control, enabling direct heat source contact and eliminating need for base plates.
  • Compatibility with Fin Structures: Easily paired with zipper fins, extruded, or stamped geometries for maximized surface area.
  • Aluminum Alloy Reliability: Constructed with 6063/6060/6061 aluminum for reliable thermal performance and manufacturing feasibility.
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    Dimensional Vapor Chamber Heat Sink Product

    Square Main Board Vapor Chamber Heat Sink
    Square Main Board Vapor Chamber Heat Sink
    Copper Pipe LED Heat Sink
    Copper Pipe LED Heat Sink
    LGA1700 Copper Fin Vapor Chamber
    LGA1700 Copper Fin Vapor Chamber
    VC Heat Sink with Aluminum Fins
    VC Heat Sink with Aluminum Fins
    Radiator Cooling LED Heat Sink
    Radiator Cooling LED Heat Sink
    1U Passive Copper VC Cooler
    1U Passive Copper VC Cooler
    Precision Fin Vapor Chamber Heat Sink
    Precision Fin Vapor Chamber Heat Sink
    LED Heat Sink with Copper Heat Pipes
    LED Heat Sink with Copper Heat Pipes

    Customization Capabilities

    Our dimensional vapor chamber heat sinks are fully customizable to meet diverse high-performance thermal management workflows.

    • Alloy Choice: Aluminum 6063, 6060, or 6061 for balanced conductivity and manufacturability
    • Chamber Dimension: Planar size tailored to application footprint and heat expectation
    • Fin Attachment: Supports soldering or bonding of extruded, stamped, or zipper-style fin arrays
    • Thickness Control: Tight tolerances (e.g., ±0.02 mm) for optimal source contact
    • Surface Finish: Options include anodizing, polishing, or custom coatings for protection and aesthetics
    • Thermal Load Capability: Engineered for ranges from low-watt to multi-kilowatt thermal challenges
    • Form Factor Flexibility: Configurable in rectangular or angled geometries for complex installation needs
    • OEM/ODM Support: Includes design modeling, thermal simulation, and performance validation

    Got a design, sketch, or idea? Share it with us for fast feedback

    Contact us

    Why Partner with Sinoextrud for Your Dimensional Vapor Chamber Heat Sink Needs?

    We are more than just an aluminum profile supplier — we’re your efficient, reliable, long-term partner.
    With Us, You Get:Faster turnaround,Stable quality,Competitive pricing,End-to-end support.

    Large-Scale Manufacturing:Our factory spans 1,000 mu (about 667,000 m²), with full in-house capabilities from aluminum smelting and billet casting to extrusion, surface treatment, and CNC machining.

    One-Stop Solution:With 43 extrusion lines (500–5500 tons) and a dedicated mold partner, we provide fast production, custom profiles, and integrated services to simplify your supply chain.

    Quality You Can Trust:Strict quality control ensures consistent dimensions, strength, and finish, reducing your risk and increasing reliability.

    Fast Delivery & Cost Efficiency:Self-produced billets, in-house processing, and batch production mean faster lead times and lower overall costs.

    Advanced Finishing Options:Anodizing and both vertical and horizontal powder coating lines deliver durable, high-quality surface finishes tailored to your product needs.

    Factory Overview
    Furnace workshop
    Aluminum bar production
    Mold Warehouse
    500-5500 Tons Extruder
    Spraying workshop
    Anodizing workshop
    Deep Processing Workshop
    CNC Machining Workshop
    Finished goods warehouse
    Finished goods warehouse
    Finished goods warehouse
    Export warehouse
    5500 Ton Extrusion Press
    Aluminum extrusion press
    Large Aluminum Extrusion Line
    Aluminum extrusion production line
    Extrusion workshop
    IATF 16949 Certification
    TUV
    Finished goods warehouse
    Export warehouse

    -Standard Packing Option-

    * Long bar length profiles 3.0-6.0 meters*
    Protective Film
    Shrink Sleeve
    Brown Paper
    Craft Paper
    * Short bar length profiles 0.3-3.0 meters*
    EPE Foam
    Poly Bag
    Wooden Crate
    Wooden Case

    -Loading & Shipment-

    Pallet Loading
    Bulk Loading
    LCL Loading
    Expedited Express

    STEPS

    How to work with us

    Start A Project today
    • Quote & Estimation

      Begin with a thorough evaluation of the design's feasibility, followed by a prompt, detailed estimate.

    • Sample & Test

      Creating a prototype to assess dimensions and ensure the mold's precision aligns with the requirements.

    • Extrude & Finish

      Producing the aluminum profile with pinpoint accuracy to the given specifications and applying desired finishes.

    • Pack & Deliver

      Tailored packaging for the extruded profiles, ensuring safe and efficient loading for prompt delivery.

    Dimensional Vapor Chamber Heat Sink-FAQ's

    What makes dimensional vapor chamber heat sinks special?
    They offer isothermal thermal spreading via two-phase cooling, outperforming standard solid metal bases.
    What materials are used?
    Constructed from aluminum alloys 6063, 6060, or 6061 for reliable heat transfer and manufacturability.
    Can they integrate with existing radiators?
    Yes-designed for seamless combination with radiator structures, including soldering or bonding of fins.
    What thermal load range can they support?
    Capable of handling heat loads from approximately 10 W up to multiple kilowatts.
    How precise are the tolerances?
    High dimensional control, often around ±0.02 mm flatness, enabling direct contact with heat sources.
    What surface finish options are available?
    Available finishes include anodized, polished, or custom coatings per aesthetic or functional needs.
    Can the chamber shapes be customized?
    Yes-designed into rectangular or angled configurations to match system constraints.
    Is custom design support available?
    Absolutely-we provide design, thermal simulation, and ODM/OEM support for tailored solutions.

    Products You May Looking for

    Still have questions? Contact us — we’ll reply within 12 hours.

    Contact us

    Sinoextrud: Your Dimensional Vapor Chamber Heat Sink Manufacturer

    Dimensional vapor chamber heat sinks utilize phase-change cooling within a precision aluminum structure to deliver rapid and uniform thermal spreading. Their planar form significantly reduces thermal resistance and efficiently manages high-power heat sources.


    Precision fabrication and dimensional stability enable direct mounting to heat sources, while structured fin integration improves convective transfer. This design supports compact yet high-performance thermal solutions ideal for demanding applications.


    Manufactured using premium aluminum alloys and tight machining tolerances, these heat sinks integrate with radiator geometries through soldered or bonded fin arrays. Surface finishes augment durability and aesthetic compatibility.


    With flexible sizing, form factors, and comprehensive customization support-from modeling to prototyping-they provide an effective thermal foundation for high-heat electronics, power systems, and new energy modules with reliable delivery and performance.


    Dimensional Vapor Chamber Heat Sink : The Ultimate FAQ Guide

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