Die Casting Heatsink

• High-Precision, Complex Geometry: Die casting enables the creation of intricate, thin-wall structures and deep cavities that are difficult to achieve through extrusion or machining.
• Superior Dimensional Accuracy: With surface roughness as fine as Ra 0.8-3.2 μm and tight tolerances, die-cast parts ensure consistency and reliable thermal contact.
• Efficient & Cost-Effective Mass Production: Ideal for high-volume runs-once mold investment (NRE) is covered (typically around 5,000 units), per-unit cost drops significantly.
• One-Piece Integration: Combines heat sink, housing, mounts, and fastening features in a single casting-reducing assembly steps and enhancing structural integrity.
• Excellent Thermal Performance: Utilizes aluminum alloys with good heat transfer and lightweight characteristics, well-suited for thermal dissipation demands.
• Strong & Corrosion-Resistant: Cast components offer robust mechanical strength and inherent corrosion resistance, promoting long-term stability.
• Custom Surface Treatments: Supports finishing options like plating, powder coating, or anodizing to enhance conductivity, durability, and aesthetics.

• Alloy Selection: Aluminum alloys (e.g., ADC12, A380, A356) or zinc-selected according to thermal needs and design complexity. ([turn0search10], [turn0search20])
• Surface Finish: Options include anodizing, powder coating, nickel plating, or custom treatments for enhanced protection and aesthetic alignment. ([turn0search2])
• Integrated Features: Functional elements such as mounting bosses, tabs, or heat-proof channels can be integrated in one piece. ([turn0search1])
• Dimensional Tolerance: High precision machining with minimal post-process trimming for rapid assembly. ([turn0search2])
• Volume Flexibility: Supports from prototype runs to large-scale volumes with scalable economies. ([turn0search2])
• OEM Branding: Custom logo embossing or part-labeling aligned with your design language and packaging strategy.
• Lead Time: Faster production cycles once tooling is established, ideal for tight schedules.
• Technical Guidance: Design consulting to optimize casting efficiency and thermal performance from early development stages.

Large-Scale Manufacturing：Our factory spans 1,000 mu (about 667,000 m²), with full in-house capabilities from aluminum smelting and billet casting to extrusion, surface treatment, and CNC machining.

One-Stop Solution：With 43 extrusion lines (500–5500 tons) and a dedicated mold partner, we provide fast production, custom profiles, and integrated services to simplify your supply chain.

Quality You Can Trust：Strict quality control ensures consistent dimensions, strength, and finish, reducing your risk and increasing reliability.

Fast Delivery & Cost Efficiency：Self-produced billets, in-house processing, and batch production mean faster lead times and lower overall costs.

Advanced Finishing Options：Anodizing and both vertical and horizontal powder coating lines deliver durable, high-quality surface finishes tailored to your product needs.