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Inflatable Vapor Chamber

Inflatable Vapor Chamber

  • Uniform Heat Spreading: The inflatable vapor chamber delivers consistent and even heat distribution across its entire surface, minimizing thermal hotspots.
  • Exceptional Thermal Conductivity: Designed to reach effective thermal conductivity above 5000 W/m·K, supporting high-power applications from 10 W up to 10 kW.
  • Inflatable Structure for Design Flexibility: The unique inflatable form allows integration into various heat sink systems or use as a standalone heat spreader.
  • Compact Yet Powerful: Combines a low-profile, lightweight structure with high heat transfer performance, ideal for confined or mobile environments.
  • Rigorously Tested for Durability: Each unit undergoes pressure, leak, flatness, corrosion, temperature cycling, and burst tests to ensure reliability in critical systems.
  • Custom Engineering Support: Adaptable geometry, thickness, and structure tailored to device-specific thermal demands.
  • Wide Application Range: Suitable for electronics, servers, telecom equipment, LED systems, and other heat-sensitive modules.
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Inflatable Vapor Chamber Product

Thin-Profile Inflatable Vapor Chamber
Thin-Profile Inflatable Vapor Chamber
Precision CNC Copper Heat Spreader
Precision CNC Copper Heat Spreader
Fast Cooling Inflatable Vapor Chamber
Fast Cooling Inflatable Vapor Chamber
Modular Inflatable Vapor Cooling Unit
Modular Inflatable Vapor Cooling Unit
Custom Size Copper Vapor Plate
Custom Size Copper Vapor Plate
Standard Copper Vapor Chamber
Standard Copper Vapor Chamber
OEM Copper Inflatable Vapor Chamber
OEM Copper Inflatable Vapor Chamber
High-Capacity Inflatable Chamber with Fins
High-Capacity Inflatable Chamber with Fins

Customization Capabilities

Our inflatable vapor chambers can be tailored to meet your specific thermal and structural requirements across a wide range of high-performance applications.

  • Material Composition: High-purity aluminum or composite thermal metals
  • Thermal Conductivity: Effective rate over 5000 W/m·K
  • Size Options: Customizable width, length, and thickness
  • Shape Adaptation: Rectangular, square, or application-specific contours
  • Inflatable Profile: Designed to expand and optimize surface area
  • Performance Testing: Includes leak, burst, vacuum, temperature, corrosion, and flatness validation
  • OEM/ODM Service: Supports logo engraving, structural adaptation, and technical packaging
  • Application Focus: High-density heat sources in electronics, power systems, and communication modules

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Why Partner with Sinoextrud for Your Inflatable Vapor Chamber Needs?

We are more than just an aluminum profile supplier — we’re your efficient, reliable, long-term partner.
With Us, You Get:Faster turnaround,Stable quality,Competitive pricing,End-to-end support.

Large-Scale Manufacturing:Our factory spans 1,000 mu (about 667,000 m²), with full in-house capabilities from aluminum smelting and billet casting to extrusion, surface treatment, and CNC machining.

One-Stop Solution:With 43 extrusion lines (500–5500 tons) and a dedicated mold partner, we provide fast production, custom profiles, and integrated services to simplify your supply chain.

Quality You Can Trust:Strict quality control ensures consistent dimensions, strength, and finish, reducing your risk and increasing reliability.

Fast Delivery & Cost Efficiency:Self-produced billets, in-house processing, and batch production mean faster lead times and lower overall costs.

Advanced Finishing Options:Anodizing and both vertical and horizontal powder coating lines deliver durable, high-quality surface finishes tailored to your product needs.

Factory Overview
Furnace workshop
Aluminum bar production
Mold Warehouse
500-5500 Tons Extruder
Spraying workshop
Anodizing workshop
Deep Processing Workshop
CNC Machining Workshop
Finished goods warehouse
Finished goods warehouse
Finished goods warehouse
Export warehouse
5500 Ton Extrusion Press
Aluminum extrusion press
Large Aluminum Extrusion Line
Aluminum extrusion production line
Extrusion workshop
IATF 16949 Certification
TUV
Finished goods warehouse
Export warehouse

-Standard Packing Option-

* Long bar length profiles 3.0-6.0 meters*
Protective Film
Shrink Sleeve
Brown Paper
Craft Paper
* Short bar length profiles 0.3-3.0 meters*
EPE Foam
Poly Bag
Wooden Crate
Wooden Case

-Loading & Shipment-

Pallet Loading
Bulk Loading
LCL Loading
Expedited Express

STEPS

How to work with us

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  • Quote & Estimation

    Begin with a thorough evaluation of the design's feasibility, followed by a prompt, detailed estimate.

  • Sample & Test

    Creating a prototype to assess dimensions and ensure the mold's precision aligns with the requirements.

  • Extrude & Finish

    Producing the aluminum profile with pinpoint accuracy to the given specifications and applying desired finishes.

  • Pack & Deliver

    Tailored packaging for the extruded profiles, ensuring safe and efficient loading for prompt delivery.

Inflatable Vapor Chamber-FAQ's

What is an inflatable vapor chamber?
It is a heat spreader designed to inflate or expand, improving surface area and directional heat transfer across flat structures.
How does it perform compared to regular heat sinks?
It provides much higher thermal conductivity-over 5000 W/m·K-making it suitable for extremely heat-intensive environments.
Can I customize the shape and size?
Yes, dimensions and structures are fully customizable to your application needs.
What materials are used?
Typically high-conductivity aluminum or thermal alloys depending on performance requirements.
What tests do these chambers undergo?
They are tested for air leaks, burst pressure, flatness, temperature cycling, corrosion resistance, and vacuum conditions.
Is this compatible with fins or other heat sinks?
Yes, it can be integrated with fin assemblies or used as a base for additional cooling elements.
Do you provide OEM branding?
Yes, we support full OEM/ODM including branding, design, and packaging.

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Sinoextrud: Your Inflatable Vapor Chamber Manufacturer

The inflatable vapor chamber is an advanced heat spreading solution designed to handle high heat loads with exceptional thermal conductivity and structural adaptability. Its inflatable design allows expansion to increase surface area while maintaining ultra-thin integration profiles.


Made from high-quality thermal materials, each chamber passes rigorous environmental and mechanical tests to ensure consistent performance and long service life under demanding conditions. Its ability to replace or enhance traditional heat sinks makes it highly suitable for modern compact electronics.


Customization options are available for dimensions, structure, and branding-allowing full compatibility with your specific device layouts and cooling requirements. Whether used as a base plate, standalone spreader, or integrated fin system, this solution delivers powerful thermal control in lightweight form.


Ideal for telecom, LED lighting, automotive electronics, or server hardware, the inflatable vapor chamber helps protect sensitive components and extend product lifespan by ensuring efficient, uniform cooling.


Inflatable Vapor Chamber : The Ultimate FAQ Guide

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