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Vapor Chamber Custom Heat Sink
- Custom-Fit Thermal Design: Vapor chamber heat sinks can be tailored to any geometry, allowing seamless integration into complex electronic assemblies.
- High Heat Flux Management: Designed for demanding thermal environments, capable of rapidly dissipating concentrated heat from CPUs, GPUs, power modules, and LEDs.
- Superior Temperature Uniformity: Two-phase vapor chamber structure eliminates hotspots and maintains consistent surface temperature.
- Ultra-Thin Configuration: Thickness can be customized from 1mm to 5mm to suit slim and space-restricted devices.
- Precision Machining Compatibility: Supports CNC machining, drilling, and integration of mounting bosses, holes, and standoffs.
- Flexible Material Options: Available in copper, aluminum, or hybrid constructions to balance conductivity, weight, and cost.
- Reliable, Passive Cooling: Functions without any moving parts, ensuring silent, energy-free, and maintenance-free operation.
Vapor Chamber Custom Heat Sink Product
Fully Customized Vapor Chamber Heat Sink Solutions
Our custom vapor chamber heat sinks are engineered for high-performance electronic applications where precise heat control and compact size are critical. Every unit is manufactured to your exact specifications-from shape and material to surface finish and mounting interfaces.
- Shape Options: Rectangular, round, multi-sided, or uniquely contoured per device layout
- Thickness Range: Customizable from 1mm to 5mm
- Material Selection: Copper for high conductivity; aluminum for lightweight needs; composite options available
- Surface Finishes: Anodizing, nickel plating, powder coating, or raw finish
- Mounting Features: Includes CNC-machined holes, standoffs, recesses, and thermal interface grooves
- Prototype Support: Small-batch production and rapid CNC machining for design validation
- Production Scalability: Volume manufacturing supported with mold/tooling customization
- Performance Range: Suitable for 10W-300W thermal applications
- Lead Time: 15-30 working days depending on structure complexity
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Why Partner with Sinoextrud for Your Vapor Chamber Custom Heat Sink Needs?
We are more than just an aluminum profile supplier — we’re your efficient, reliable, long-term partner.
With Us, You Get:Faster turnaround，Stable quality，Competitive pricing，End-to-end support.
Large-Scale Manufacturing：Our factory spans 1,000 mu (about 667,000 m²), with full in-house capabilities from aluminum smelting and billet casting to extrusion, surface treatment, and CNC machining.
One-Stop Solution：With 43 extrusion lines (500–5500 tons) and a dedicated mold partner, we provide fast production, custom profiles, and integrated services to simplify your supply chain.
Quality You Can Trust：Strict quality control ensures consistent dimensions, strength, and finish, reducing your risk and increasing reliability.
Fast Delivery & Cost Efficiency：Self-produced billets, in-house processing, and batch production mean faster lead times and lower overall costs.
Advanced Finishing Options：Anodizing and both vertical and horizontal powder coating lines deliver durable, high-quality surface finishes tailored to your product needs.
Factory Overview
Furnace workshop
Aluminum bar production
Mold Warehouse
500-5500 Tons Extruder
Spraying workshop
Anodizing workshop
Deep Processing Workshop
CNC Machining Workshop
Finished goods warehouse
Finished goods warehouse
Finished goods warehouse
Export warehouse
5500 Ton Extrusion Press
Aluminum extrusion press
Large Aluminum Extrusion Line
Aluminum extrusion production line
Extrusion workshop
IATF 16949 Certification
TUV
Finished goods warehouse
Export warehouse
-Standard Packing Option-
* Long bar length profiles 3.0-6.0 meters*
Protective Film
Shrink Sleeve
Brown Paper
Craft Paper
* Short bar length profiles 0.3-3.0 meters*
EPE Foam
Poly Bag
Wooden Crate
Wooden Case
-Loading & Shipment-
Pallet Loading
Bulk Loading
LCL Loading
Expedited Express
STEPS
How to work with us
Sample & Test
Creating a prototype to assess dimensions and ensure the mold's precision aligns with the requirements.
Extrude & Finish
Producing the aluminum profile with pinpoint accuracy to the given specifications and applying desired finishes.
Pack & Deliver
Tailored packaging for the extruded profiles, ensuring safe and efficient loading for prompt delivery.
Vapor Chamber Custom Heat Sink-FAQ's
Can you create a vapor chamber heat sink to match my custom layout?
Yes, we support full geometric customization including irregular shapes and complex mounting patterns.
What thickness options are available?
We offer vapor chambers from 1mm to 5mm thickness depending on heat flux and space requirements.
Which materials can I choose from?
Copper is commonly used for its conductivity, while aluminum provides a lighter alternative. Hybrid and plated versions are also available.
Do you support prototyping?
Absolutely. We offer CNC-machined samples and small-batch fabrication for product testing and design optimization.
Is tooling required for production?
For large orders, tooling may be developed to improve unit cost. For low-volume runs, we use flexible processing methods without molds.
What mounting options do you offer?
Mounting holes, standoffs, countersinks, and flat bonding surfaces can be designed per your specifications.
What kind of applications are suitable for these products?
They are ideal for high-performance computing, power electronics, lighting systems, communication devices, and aerospace equipment.
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Sinoextrud: Your Vapor Chamber Custom Heat Sink Manufacturer
Vapor chamber custom heat sinks are built to solve the toughest thermal challenges in advanced electronics. Using sealed two-phase heat transfer technology, they rapidly move heat away from hotspots and distribute it evenly across the surface area.
With fully customizable dimensions, mounting configurations, and material combinations, these heat sinks are ideal for OEMs requiring exact thermal performance within tight spatial constraints.
The manufacturing process supports CNC machining, surface finishing, and complex structural modifications, ensuring smooth integration into your device or enclosure.
Whether for prototyping or high-volume production, we deliver precision cooling components tailored to your unique design and performance goals.
Choose our vapor chamber heat sinks for applications that demand uniform temperature control, compact design, and long-term reliability.
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