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Custom Aluminum Tube Bending

Custom Aluminum Tube Bending

  • Flexible Bending Capabilities: Supports mandrel bending, roll bending, rotary draw bending, and compression bending to achieve complex geometries.
  • Wide Size Compatibility: Accommodates aluminum tubes with outer diameters from 10mm to 150mm, and wall thickness from 0.8mm to 10mm.
  • Material Versatility: Works with a range of alloys including 6061-T6, 6063-T5, 6082, and other industrial-grade aluminum materials.
  • High Precision Tolerances: Maintains strict dimensional accuracy and repeatability for high-volume production and assembly requirements.
  • Minimal Deformation: Advanced tooling ensures clean bends with reduced wrinkling, ovality, or cracking, even in tight-radius applications.
  • Surface Treatment Integration: Tube bending can be followed by anodizing, powder coating, or polishing to enhance final product aesthetics and durability.
  • Application-Oriented Solutions: Designed for structural frameworks, automotive piping, handrails, furniture, and HVAC systems.
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Custom Aluminum Tube Bending Product

Custom CNC Mandrel Bent Aluminum Tube for Industrial Use
Custom CNC Mandrel Bent Aluminum Tube for Industrial Use
90 Degree Elbow Aluminum Bending Tube for Pipe Connections
90 Degree Elbow Aluminum Bending Tube for Pipe Connections
U-Bend Aluminum Tubes for Automotive and HVAC Systems
U-Bend Aluminum Tubes for Automotive and HVAC Systems
Precision Bent Aluminum Tubing for Furniture Frames
Precision Bent Aluminum Tubing for Furniture Frames
Custom Shaped CNC Bent Aluminum Tubing Parts
Custom Shaped CNC Bent Aluminum Tubing Parts
Multi-Angle Custom Aluminum Pipe Bends for Fabrication
Multi-Angle Custom Aluminum Pipe Bends for Fabrication
Automotive Grade Bent Aluminum Pipe with Polished Finish
Automotive Grade Bent Aluminum Pipe with Polished Finish
Custom Curved Aluminum Tubes for Support and Framework
Custom Curved Aluminum Tubes for Support and Framework

Custom Aluminum Tube Bending Services

We provide professional aluminum tube bending services tailored to your unique design requirements. From tight-radius curves to large sweeping bends, our custom solutions ensure accuracy, structural integrity, and seamless integration into your end-use application.

  • Bending Methods: Mandrel bending, rotary draw, roll bending, compression bending
  • Tube Diameter Range: 10mm - 150mm OD
  • Wall Thickness: 0.8mm - 10mm
  • Bending Radius: As low as 1.5D, fully customizable
  • Alloy Compatibility: 6061-T6, 6063-T5, 6082, 6005A and more
  • Post-Bending Treatment: Anodizing, powder coating, polishing, or brushing
  • Tolerance Control: ±0.2mm for bend angle and dimensions

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Why Partner with Sinoextrud for Your Custom Aluminum Tube Bending Needs?

We are more than just an aluminum profile supplier — we’re your efficient, reliable, long-term partner.
With Us, You Get:Faster turnaround,Stable quality,Competitive pricing,End-to-end support.

Large-Scale Manufacturing:Our factory spans 1,000 mu (about 667,000 m²), with full in-house capabilities from aluminum smelting and billet casting to extrusion, surface treatment, and CNC machining.

One-Stop Solution:With 43 extrusion lines (500–5500 tons) and a dedicated mold partner, we provide fast production, custom profiles, and integrated services to simplify your supply chain.

Quality You Can Trust:Strict quality control ensures consistent dimensions, strength, and finish, reducing your risk and increasing reliability.

Fast Delivery & Cost Efficiency:Self-produced billets, in-house processing, and batch production mean faster lead times and lower overall costs.

Advanced Finishing Options:Anodizing and both vertical and horizontal powder coating lines deliver durable, high-quality surface finishes tailored to your product needs.

Factory Overview
Furnace workshop
Aluminum bar production
Mold Warehouse
500-5500 Tons Extruder
Spraying workshop
Anodizing workshop
Deep Processing Workshop
CNC Machining Workshop
Finished goods warehouse
Finished goods warehouse
Finished goods warehouse
Export warehouse
5500 Ton Extrusion Press
Aluminum extrusion press
Large Aluminum Extrusion Line
Aluminum extrusion production line
Extrusion workshop
IATF 16949 Certification
TUV
Finished goods warehouse
Export warehouse

-Standard Packing Option-

* Long bar length profiles 3.0-6.0 meters*
Protective Film
Shrink Sleeve
Brown Paper
Craft Paper
* Short bar length profiles 0.3-3.0 meters*
EPE Foam
Poly Bag
Wooden Crate
Wooden Case

-Loading & Shipment-

Pallet Loading
Bulk Loading
LCL Loading
Expedited Express

STEPS

How to work with us

Start A Project today
  • Quote & Estimation

    Begin with a thorough evaluation of the design's feasibility, followed by a prompt, detailed estimate.

  • Sample & Test

    Creating a prototype to assess dimensions and ensure the mold's precision aligns with the requirements.

  • Extrude & Finish

    Producing the aluminum profile with pinpoint accuracy to the given specifications and applying desired finishes.

  • Pack & Deliver

    Tailored packaging for the extruded profiles, ensuring safe and efficient loading for prompt delivery.

Custom Aluminum Tube Bending-FAQ's

  • What bending methods do you offer?
  • We support mandrel bending, rotary draw, roll bending, and compression bending for various complexity levels.
  • What is the minimum bend radius you can achieve?
  • Depending on tube diameter and wall thickness, we can achieve bend radii as tight as 1.5 times the tube OD.
  • Can you bend custom tube profiles or only round tubes?
  • Yes, we can bend round, square, rectangular, and even custom-shaped aluminum tubes.
  • Which aluminum grades are suitable for bending?
  • Alloys like 6061-T6, 6063-T5, and 6082 are commonly used due to their excellent formability and strength.
  • Do you provide surface finishing after bending?
  • Yes, we offer anodizing, powder coating, and polishing after tube bending to improve appearance and corrosion resistance.
  • Is CNC precision bending available?
  • Absolutely, we utilize CNC tube benders for high-precision, high-repeatability projects.
  • What is your production lead time for custom bent tubes?
  • Lead time ranges from 10 to 20 days depending on order volume and complexity.

    Products You May Looking for

    Still have questions? Contact us — we’ll reply within 12 hours.

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    Sinoextrud: Your Custom Aluminum Tube Bending Manufacturer

    Custom aluminum tube bending allows seamless integration of complex shapes into structural and decorative applications. Using precise machinery, we shape tubes without compromising material integrity.


    These services are ideal for architectural railings, automotive piping systems, HVAC ducts, industrial frames, and medical equipment. Each bend is crafted to ensure a perfect fit within your assembly.


    Post-processing options include anodizing, powder coating, and polishing, allowing the finished component to meet specific visual and environmental performance criteria.


    We offer high-precision CNC bending supported by in-house tooling and fixture development, ensuring consistent output even for large-volume orders.


    With Sinoextrud’s strong engineering support and production capacity, our custom bending services ensure fast turnaround, superior quality, and global delivery reliability for B2B clients.


    Custom Aluminum Tube Bending : The Ultimate FAQ Guide

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